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Frog Bolt

Frog bolts are the core connectors in railway turnout areas, used to securely lock the frog rail to the wing rail, withstand longitudinal impact loads and lateral vibrations when trains pass, and ensure that the turnout's geometric position does not shift. Unlike ordinary rail bolts, their...

  • Product Introduction

Frog bolts are the core connectors in railway turnout areas, used to securely lock the frog rail to the wing rail, withstand longitudinal impact loads and lateral vibrations when trains pass, and ensure that the turnout's geometric position does not shift. Unlike ordinary rail bolts, their design must comply with EN 13146 or AREMA standards, and they are directly related to train safety.

 

Product certification

 

Technical Parameters Of Frog Bolt

 

Parameter Description
Diameter Commonly available in sizes such as M24, M27, etc.
Thread pitch 3.0mm for M24, and generally 3.0mm or 3.5mm (coarse – thread) for M27
Heat Treat SAE J429 Grade 8
Core Hardness Rc 33-39
Min Tensile 150,000PS
Min Yield 130,000PSI
Strength grade Commonly 10.9S grade
Nominal tensile strength 1000MPa grade
Nominal yield strength 900MPa grade
Torque The torque of the wing rail spacer bolts in front of the frog throat is 600N·m; the torque of the frog heel spacer bolts when not cemented is 1000 – 1100N·m
Minimum breaking strength For M27 10.9 – grade bolts, it is 941MPa

 

 

Specifications Of Frog Bolt

 

 

Specifications Of Frog Bolt

Item

Size

Spec.

Unit Weight(kg/pc)

FROG BOLT (SQ.HD)

1-3/8″x10″

1-3/8″x14″

1-3/8″x16″

1-3/8″x18″

1-3/8″x20″

1-3/8″x22″

Material: 42CrMo

Grade 8

Surface: plain

2.6

3.029

3.422

3.815

4.028

4.061

SECURITY LOCK NUT

TO Match with 1-3/8″ Bolt

Material: Nut 45# steel; Lock Ring steel alloy; Grade 8; Surface: plain

0.565

 

 

Unique Design Advantages

 

  1. Anti-loosening Structure: The bottom surface of the head has a 30° serrated pattern that meshes with the milled surface of the rail, providing anti-slip torque >500 N·m.
  2. Eccentricity Compensation: The rod and head allow a 1:12 taper fit to accommodate rail inclination angles in turnout areas.
  3. Interference Fit: The interference fit between the smooth rod section and the rail hole is 0.05–0.1 mm, preventing loosening.
  4. Clear Marking: The head is laser-engraved with the manufacturer's mark + batch number + year, ensuring full lifespan traceability.
  5. Upgraded Corrosion Resistance: Optional zinc-aluminum-magnesium coating for coastal saline-alkali land, with self-healing cuts and extended lifespan to 35 years.

 

Selection

1. Matching Principle: M24 bolts should be used with 24 mm bore rails, and M30 bolts with 30 mm bore rails. Using bolts with larger bores will cause loosening.

 

2. Environmental Compatibility: For corrosive environments of C4 or higher, zinc-aluminum-magnesium plating is required. Ordinary galvanizing reduces the service life by half.

 

 

Frog Bolt's packaging solution

 

Rust-proof bags + wooden crates + fumigation pallets

 

Frog Bolt's packaging solution

 

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